Double roller crusher safety precautions

Double roll crusher for crushing medium hardness in the cement, chemical, electric power, metallurgy, building materials, refractory materials and other industrial sectors, such as the crushed materials limestone, slag, coke, coal, crushing operations. The double roll crusher is mainly composed of a roller, a roller support bearing, a pressing and adjusting device, and a driving device.

Double roller crusher working principle:

Adjustment of the discharge granularity: a wedge or washer adjustment device is arranged between the two rollers, and the top end of the wedge device is provided with an adjustment bolt. When the adjustment bolt pulls up the wedge, the wedge pushes the movable roller away from the fixed wheel. That is, the gap between the two rollers becomes larger, and the discharge granularity becomes larger. When the wedge is downward, the two rollers of the movable roller become smaller under the action of the pressing spring, and the discharge granularity becomes smaller. The gasket device adjusts the size of the discharge by increasing or decreasing the number or thickness of the gasket. When the gasket is added, the gap between the two rollers becomes larger. When the gasket is reduced, the gap between the two rollers becomes smaller, and the discharge granularity becomes smaller. .

Pay special attention to the following when working on the double roll crusher:

1) It is necessary to strengthen the iron removal work for the mine. If the non-crushed material (such as a bit) falls into the pair of rollers, the crusher will be damaged, resulting in a parking accident. Therefore, a de-ironing device should be installed in front of the crusher.

2) The viscous material is easy to block the crushing space, and should be stopped when handling the blockage failure, and the antimony ore should not be carried out during operation.

3) When the material processed by the roller crusher contains more chunks, it should be noted that large ore is easily squeezed out from the crushing space to prevent injury or damage to the equipment.

4) After the roller crusher is operated for a long time, due to the large wear of the roller surface, the product size will be too fine. At this time, it is necessary to pay attention to adjusting the discharge port or repairing the equipment.

5) Strengthen the inspection of the parts of the double roll crusher, and refuel the lubricating parts of the crusher to keep the equipment in a good lubrication state.

The double-roller crusher is faster in the Chinese version of the crusher, and the load-carrying capacity is also very large. The rotor is subjected to the two-way force (axial and radial) during the crushing. The double-row self-aligning cylindrical roller bearing is selected, and the bearing seat is cast. Steel open bearing housing. Note that the bearing capacity of the bearing housing is large, and the lightweight bearing housing cannot be selected.

Automotive Exterior Plastic Injection Mould

Plastic car exterior parts refer to front and rear bumper moulds, fog lamp moulds, and grilles and all plastic accessories, are requesting high quality with hardened steel 1.2738 or Finkl P20 hard steel in order to guarantee specified mould life such as 1000000shots. Plastic injection material is PP or ABS as per customer's requirement. Ceeto company has skilled design engineering team who is able to design plastic car bumper moulds as per part geometry, bumper mould design will be first considered hidden parting line or visible parting line according to DFM analysis and moldflow report.

Car bumper mould making factory

Cnc Workshop to make car bumper mould

Technical information for Car front bumper and rear bumper mould

  1. Design software: Pro-E
  2. Mould cavity: single cavity
  3. Molding material: PP, ABS, PE
  4. Mould cavity and core steel: 1.2738, P20, P20HH, 718H
  5. Hot runner system: Synventive, Yudo, HRS, Moldmaster
  6. Ejection system: Ejector pins, angle lifters
  7. Leadtime: 120 days
  8. Mould life: 500000 shots to 1000000 shots
  9. Mould packing: wooden box

Car bumper mould CNC milling

Ceeto Service Scope to manufacture car bumper mould

  1. Plastic bumper product DFM analysis
  2. Moldflow analysis
  3. Plastic car bumper mould design
  4. Plastic car bumper mould assembly drawing
  5. Plastic car bumper mould machining
  6. Plastic car bumper mould testing via injection molding machine
  7. Plastic car bumper mould packing
  8. Plastic car bumper samples packing
  9. Mould spare parts preparation
  10. We also support you for prototype mould design and manufacture

Plastic car bumper mould

Plastic car front bumper and rear bumper mould test

Before we ship bumper mould to you, we will have bumper mould buy-off in house together with you, and we must make official at least three mould tryouts and 2000 empty cycle for mould to check if mould function is ok in a certain time.

Plastic bumper mould test on machine

Normally, you and we attend the validation procedure together and sign off after checking. What we are checking usually are as follows:

  1. Compatibility with Injection Machine to be used
  2. Is size of the mould ( Leight* width* Height ) correct?
  3. Is weight of the mould is correct?
  4. Are lifting eyebolts fully seated on the mold and not interfering with mold action?
  5. Are all transportation bars installed and in correct color as you request?
  6. Are knock-out holes for mechanical ejection and the layout correct as designed?
  7. Is electric box wired correctly as per injection machine standard?
  8. Are dimensions of locating ring correct?
  9. Is radius and orifice diameter of sprue bush correct?
  10. Are clamping features correct?
  11. Is the mold construction compatible with robot gripping if applicable to take off part?

Plastic bumper mould for car

Plastic car bumper mould material and heat treatment

What we will also inspect mould material and heart treatment as follows:

  1. Is any welding used on mold? Is welding process correct for the steel used?
  2. Have all mold plates been stamped with markings?
  3. Provide the heat treatment certificate and hardness for all applicable mold components
  4. Are moving parts nitrided? Provide nitride certificate.

We warmly welcome you to visit us and send us RFQ, we want to be your part of suppliers and we will do our utmost efforts to make high quality of moulds and products, if you have any doubts about technical points, please don't hesitate to let us know, we are looking forward to hearing from you, thanks a lot.

Automotive Exterior Plastic Injection Mould,Injection Molding Automotive Parts,Plastic Car Front Bumper,Plastic Car Rear Bumper

Zhejiang Ceeto Molding Technology Co.,Ltd. ,